Titanium Gr5 Forged Ring
Ti-6Al-4V high-strength seamless forged rings for aircraft engine casings, pressure vessel flanges, and high-load rotative parts.
As a premier certified titanium forging manufacturer and global B2B supplier, Almerca Titanium Industry Co., Ltd. produces high-performance custom titanium forged rings, discs, bars, shafts, and engineered components. Manufactured under strict ISO 9001 and AS9100 quality controls, our forgings comply with ASTM B381, ASTM B348, AMS 4928, and ASME SB381 standards to meet critical demands in aerospace, chemical processing, marine engineering, subsea oil & gas, and medical industries worldwide.
Inspection
Quality Testing
UT (Ultrasonic Testing Level 1/2), Tensile, Hardness, and Metallographic Verification.
Range
Size Capacity
Outer Diameter: 10–2,500 mm
Length: Up to 6,000 mm
Unit Weight: 0.1–2,000 kg
Custom
OEM / ODM
Precision near-net-shape open & closed die forging tailored to engineering drawings.
Machining
CNC Precision
Multi-axis CNC Turning, Milling, Drilling, and Surface Grinding available in-house.
Titanium Forging Product Range
Titanium Grade 7 Forging Plate
Ti-Pd alloy heavy forged plates featuring extraordinary corrosion resistance in reducing acid environments and chemical reactors.
Pure Titanium Grade 2 Forged Disc
Commercially pure titanium discs (DIN 3.7035) designed for marine valves, heat exchanger end-plates, and electrochemical anodes.
Forged Titanium Round Bar
Heavy-section forged round bars up to 500 mm diameter with refined grain structures for landing gear shafts and drive axles.
Ti-6Al-4V Aerospace Forged Disc
AMS 4928 certified Grade 5 titanium discs manufactured via isothermal forging for turbine rotors and compressor wheels.
Grade 5 Forged Titanium Block
High-density forged titanium rectangular blocks and slabs ideal for multi-axis CNC machining of complex aerospace structural fittings.
ASTM B381 Seamless Titanium Ring
Precision rolled seamless rings up to 2,500 mm outer diameter, providing superior fatigue strength and zero porosity.
Titanium Forged Disc (DIN 3.7025 / 3.7035)
Industrial grade titanium discs engineered for extreme chemical environments and high-pressure flange manufacturing.
CP Grade 1 Titanium Block
Ultra-pure ductile titanium block materials suited for deep drawing, medical devices, and electrolytic anode substrates.
Understanding Titanium Alloy Forging Engineering
Titanium alloy forging is a highly controlled thermo-mechanical manufacturing process wherein raw titanium ingots or billets are heated above or below their beta transus temperature and shaped using compressive force. Compared to casting or conventional machining from rolled stock, forging continuous grain lines align with the geometry of the part, dramatically increasing fatigue life, impact resistance, and ultimate tensile strength.
At Almerca Titanium Industry Co., Ltd., we utilize state-of-the-art open-die forging presses, closed-die precision hydraulic systems, and CNC ring rolling mills to ensure complete structural soundess and void-free internal density across every production batch.
Technical Specifications & Material Grades Standard
| Item Parameter | Specification & Standard Details |
|---|---|
| Product Categories | Titanium Forged Rings, Discs, Round Bars, Blocks, Shafts & Custom OEM Parts |
| Material Grades | CP Grade 1, Grade 2, Grade 3, Grade 4; Alloys: Ti-6Al-4V (Grade 5), Ti-6Al-4V ELI (Grade 23), Grade 7 (Ti-Pd), Grade 12 (Ti-Mo-Ni), Ti-6242, Beta Titanium |
| Manufacturing Standards | ASTM B381, ASTM B348, AMS 4928, AMS 4965, ASME SB381, ISO 5832-2/3, EN 10204 3.1 |
| Forging Processes | Open-Die Forging, Closed-Die Precision Forging, Isothermal Forging, CNC Ring Rolling |
| Size Range Limits | Ring OD: Up to 2,500 mm; Bar Length: Up to 6,000 mm; Single Unit Weight: 0.1 kg to 2,000 kg |
| Non-Destructive Testing | 100% Ultrasonic Testing (AMS 2631 / ASTM A388), Liquid Penetrant (PT), X-Ray Radiography |
| Heat Treatment Options | Annealing (STA), Solution Treating & Aging, Stress Relieving |
| Quality Certificates | EN 10204 3.1 MTC, ISO 9001:2015, AS9100D, Third-Party Inspection (SGS / TÜV / BV) |
Manufacturing Capabilities & Advanced Facilities
Almerca Titanium Industry Co., Ltd. operates a modern 60,000 m² manufacturing plant equipped with heavy-duty thermal processing equipment. Our primary forging equipment includes:
- 7,000-Ton High-Speed Hydraulic Press: Designed for forging large aerospace-grade titanium blocks and high-density billets.
- 2,500-Ton Open-Die Forging Press: Utilized for heavy-section round bars, stepped shafts, and thick-walled rings.
- 2.5-Meter CNC Ring Rolling Mill: Engineered for manufacturing seamless titanium alloy rings with ultra-tight dimensional tolerances for jet engine turbine casings.
- Precision CNC Machining Center: Features multi-axis turning, milling, and grinding equipment to deliver finished near-net-shape parts directly ready for assembly.
Step-by-Step Forging & Quality Control Process
01
Ingot Selection
Double or triple VAR melted titanium ingots with full spectral chemical analysis.
02
Thermo Forging
Precise temperature control in automated furnaces to execute alpha-beta phase deformation.
03
Heat Treatment
Solution annealing and aging cycles to achieve optimum tensile and yield strength.
04
UT & CNC Finish
100% Ultrasonic internal flaw detection followed by high-precision CNC machining.
Key Global Industry Applications
1. Aerospace & Aviation
Critical structural components, landing gear load-bearing linkages, compressor discs, and jet engine ring flanges where high strength and weight reduction are paramount.
2. Marine & Subsea Oil & Gas
Corrosion-resistant riser couplings, subsea valve bodies, blowout preventers (BOP), and deep-sea exploration vehicle hulls exposed to high-salinity marine pressure environments.
3. Chemical Processing & Power Generation
Heavy-duty forged flanges, tube sheets, heat exchanger headers, and pressure vessel nozzles operating under aggressive acidic media.
4. Medical Devices & Surgical Implants
Biocompatible Grade 5 ELI and CP Grade 2 forged blanks used for orthopedic joint prostheses, bone plates, and dental fixture stocks.
Frequently Asked Questions (FAQ)
Q: What are titanium forgings primarily used for?
A: Titanium forgings are essential structural and high-pressure components used in aerospace engine casings, marine submarine valves, chemical pressure vessel flanges, downhole oil & gas equipment, and medical implants due to their unmatched strength-to-weight ratio and corrosion resistance.
Q: Which manufacturing standards do Almerca Titanium forgings comply with?
A: Almerca Titanium produces titanium forgings strictly in accordance with ASTM B381, ASTM B348, AMS 4928, ASME SB381, ISO 5832, and EN 10204 3.1/3.2 certification requirements.
Q: Can Almerca Titanium supply custom-machined OEM titanium forgings?
A: Yes, we offer end-to-end custom OEM and ODM forging solutions including open-die forging, closed-die precision forging, seamless ring rolling, and full CNC multi-axis finish machining based on customer drawings.
Q: What dimensions and size limits can you forge?
A: Our facility can forge seamless titanium rings up to 2,500 mm outer diameter, forged round bars up to 6,000 mm length, and custom forged blocks weighing up to 2,000 kg per piece.
Request a Custom Quote for Titanium Forgings
Our engineering team is ready to evaluate your technical drawings, recommend optimal titanium grades, and offer competitive B2B factory pricing with fast worldwide delivery.
Inquire Now